Speciality Core Cutting M/C
Rectangular Core Cutting Machine
Introducing Precision in Rectangular Core Cutting At Global SPS, we bring you our state-of-the-art Rectangular Core Cutting Machine, meticulously designed to meet the exacting standards of transformer core manufacturing. This machine is tailored for the precise cutting and shaping of rectangular cores, providing unmatched accuracy and consistency for a wide range of transformer applications.
Innovative Features for Superior Performance Our Rectangular Core Cutting Machine is equipped with advanced features that ensure top-tier performance and ease of operation:
● Dual Servo Drive System: The machine incorporates a dual servo drive system, offering precise control over the cutting process. This system ensures accurate length feeding and minimal material wastage, resulting in high-quality cores.
● Automatic Shear and Stacking: The cutting and stacking process is fully automated, with high-speed shear mechanisms and synchronized stacking units that maintain the integrity of the cores. This automation reduces
manual intervention and enhances productivity.
● Intelligent PLC Control: Equipped with an intelligent PLC control system, the machine allows for seamless operation. The user-friendly HMI interface enables operators to set parameters, monitor production, and make
adjustments in real-time, ensuring optimal performance at all times.
● Versatile Cutting Capabilities: The machine is capable of cutting a wide variety of rectangular core designs, making it ideal for both standard and custom core configurations. Its versatility is further enhanced by its ability
to handle different material thicknesses with precision.
Efficient and Reliable Production Designed with efficiency in mind, our Rectangular Core Cutting Machine offers:
● High-Speed Operation: Capable of operating at high speeds, this machine ensures a steady output, making it suitable for large-scale production environments. Its robust construction and reliable components ensure
long-term performance with minimal downtime.
● Precision Cutting: With advanced servo control and automatic adjustments, the machine delivers consistently accurate cuts, ensuring high-quality cores that meet the strictest industry standards.
● Enhanced Operator Safety: Safety features are integrated into the machine’s design, including protective guards and emergency stop mechanisms, ensuring a safe working environment.
Maintenance and Support Global SPS ensures that maintenance is straightforward and cost-effective:
● Standardized Components: The machine is built using standardized components, making it easy to source replacements and perform maintenance. This reduces downtime and keeps the machine running at peak
efficiency.
● Comprehensive Support: Our team of experts provides comprehensive support, from installation to ongoing maintenance, ensuring that your machine operates smoothly and efficiently throughout its lifecycle.
Join the Global SPS Family Choosing our Rectangular Core Cutting Machine means investing in precision, efficiency, and reliability. Experience the Global SPS advantage and take your transformer core production to the next level.
Contact us today to learn more about how our cutting-edge technology can enhance your manufacturing process.
Toroidal Core Cutting Machine
Precision and Innovation in Toroidal Core Manufacturing Global SPS is proud to introduce our advanced Toroidal Core Cutting Machine, designed specifically for the production of toroidal transformer cores. This machine combines cutting-edge technology with precision engineering to deliver unparalleled accuracy in cutting and stacking toroidal cores, meeting the demanding requirements of modern transformer manufacturing.
Cutting-Edge Features for Optimal Performance Our Toroidal Core Cutting Machine is equipped with a suite of advanced features, ensuring seamless operation and exceptional results:
● High-Precision Servo Control: The machine utilizes a high-precision servo control system, providing accurate material feeding and cutting. This ensures that each toroidal core is manufactured to exact specifications, minimizing waste and maximizing quality.
● Automatic Material Handling: With automatic material handling capabilities, including loading, cutting, and stacking, the machine streamlines the production process. This automation reduces manual labor, enhances efficiency, and increases throughput.
● Versatile Cutting Capabilities: The machine is designed to handle a wide range of material types and thicknesses, making it versatile for various toroidal core applications. It can precisely cut cores of different diameters and shapes, providing flexibility in manufacturing.
● User-Friendly Interface: The machine’s HMI interface is intuitive and easy to navigate, allowing operators to quickly set up and monitor the production process. Real-time data and diagnostics ensure that the machine operates at peak performance.
Efficiency and Reliability at its Core Built for efficiency, our Toroidal Core Cutting Machine offers:
● High-Speed Production: Capable of producing toroidal cores at high speeds, this machine is ideal for both small and large-scale manufacturing. Its robust design ensures consistent performance, even in demanding production environments.
● Precision Engineering: Every aspect of the machine is engineered for precision, from the servo-driven cutting system to the automated stacking unit. This ensures that each toroidal core meets the highest quality standards.
● Energy Efficiency: Designed with energy efficiency in mind, the machine consumes less power while delivering high output, reducing operational costs and supporting sustainable manufacturing practices.
Easy Maintenance and Long-Term Support Global SPS ensures that your Toroidal Core Cutting Machine remains in top condition with:
● Durable Construction: The machine is built to last, with high-quality components that require minimal maintenance. Regular servicing ensures that it continues to operate efficiently over its long lifespan.
● Expert Support: Our team is available to provide expert support, from initial setup to ongoing maintenance. We are committed to ensuring that your machine delivers optimal performance at all times.
Experience the Global SPS Advantage With our Toroidal Core Cutting Machine, you gain access to state-of-the-art technology and unparalleled support. Elevate your manufacturing process with the precision, efficiency, and reliability that Global SPS is known for. Contact us today to learn more about how we can meet your toroidal core production needs.
Wound Core Cutting Machine
Precision and Efficiency in Wound Core Manufacturing At Global SPS, we are proud to introduce our Automatic Wound Core Cutting Machine, engineered to meet the growing demands of the transformer industry. This advanced machine is specifically designed for the cutting and stacking of wound cores, offering superior precision, efficiency, and reliability in the production process.
State-of-the-Art Features for Optimal Performance The Automatic Wound Core Cutting Machine is equipped with cutting-edge technology and features that ensure seamless operation and high-quality output:
● High-Precision Servo Control: The machine is driven by a high-precision servo control system that guarantees accurate feeding and cutting of materials. This system ensures that each wound core is produced with exacting standards, minimizing material waste and maximizing quality.
● Automated Winding and Stacking: The machine’s automation extends to both the winding and stacking processes, allowing for continuous operation with minimal manual intervention. This results in consistent core quality and enhanced production efficiency.
● Versatile Core Design Capabilities: The machine is capable of producing a wide range of wound core designs, accommodating various sizes and shapes to meet diverse transformer manufacturing requirements. This versatility makes it an ideal choice for manufacturers seeking flexibility in their production lines.
● User-Friendly HMI Interface: Featuring an intuitive HMI touch screen interface, the machine allows operators to easily set parameters, monitor production, and make adjustments in real-time. This user-friendly design ensures smooth operation and reduces the likelihood of errors.
Efficiency and Reliability for High-Volume Production Designed for high-volume production, the Automatic Wound Core Cutting Machine offers:
● High-Speed Operation: The machine is capable of operating at high speeds, ensuring a steady and reliable output that meets the demands of large-scale production environments. Its robust construction and high-quality components ensure long-term durability and consistent performance.
● Precision Winding and Cutting: The advanced servo control and automated systems ensure that each wound core is precisely cut and wound, resulting in high-quality cores that meet stringent industry standards.
● Energy Efficiency: Built with energy efficiency in mind, the machine consumes less power while delivering high output, reducing operational costs and supporting sustainable manufacturing practices.
Easy Maintenance and Comprehensive Support Global SPS ensures that your Automatic Wound Core Cutting Machine remains in optimal condition with:
● Standardized Components: The machine is constructed using standardized components, making maintenance straightforward and cost-effective. Regular servicing ensures that the machine continues to operate efficiently over its long lifespan.
● Dedicated Support Team: Our team of experts is available to provide support from installation to ongoing maintenance, ensuring that your machine operates at peak performance at all times.
Experience the Global SPS Advantage By choosing our Automatic Wound Core Cutting Machine, you’re investing in precision, efficiency, and reliability. Our advanced technology and comprehensive support services make us the ideal partner for your wound core manufacturing needs. Contact us today to learn more about how our innovative solutions can enhance your production process and boost your operational efficiency.
Amorphous Lamination Cut TO Length Machines
Amorphous Core Cutting Machine
Welcome to Global SPS, where innovation meets precision in our state-of-the-art Amorphous Core Cutting Machine. This advanced machine is specifically designed for the automatic cutting and stacking of amorphous alloy transformer cores, providing an unmatched solution for transformer manufacturing.
Advanced Features and Technology
Our Amorphous Core Cutting Machine incorporates cutting-edge technology and features to ensure smooth handling and optimal performance:
Triple Decoilers: Equipped with three independently driven decoilers, the machine offers frequency stepless speed regulation and automatic tracking control. These decoilers can operate separately or in conjunction with the cutting and stacking system, providing flexibility and efficiency.
Servo Driven System: The machine is powered by a high-precision servo-driven system that ensures accurate and consistent material cutting and stacking. The AC servo system is applied to preset length feeding, guaranteeing high accuracy.
High-Power Servo Motor and Servo Shear: The high-power servo motor drives the shears through a speed variation mechanism and crankshaft connecting rod mechanism, ensuring precise and efficient cutting. The servo shear, along with three additional servo axes, minimizes maintenance needs and enhances user-friendliness.
PLC Control and Touch Screen Operation: The machine adopts PLC control and features an advanced touch screen interface, making it easy to set parameters, choose sheet shapes, save sizes, and monitor the production line. This high level of automation enhances productivity and reliability.
High-Speed Electronic Controllers: Equipped with high-speed electronic controllers, the machine ensures high reliability and consistent performance. All components are of standard make, ensuring durability and ease of maintenance.
Superior Performance
Our Amorphous Core Cutting Machine is designed to deliver superior performance with high productivity:
High-Speed Operation: Capable of producing an average output of 70-100 MTs per month, this high-speed machine is ideal for large-scale production. (Output is calculated based on three shifts and may vary with respect to ribbon width and KVA).
Optimum No Load Losses: Our state-of-the-art technology ensures smooth handling and optimal no load losses in the transformer wound core loops, enhancing the overall efficiency and performance of the transformers.
Higher Feed Accuracies and Better Stacking Factor: The machine’s design ensures higher feed accuracies and an improved stacking factor, resulting in high-quality transformer cores.
User-Friendly and Easy Maintenance
The Amorphous Core Cutting Machine boasts a simple and reasonable structure, utilizing a significant number of standard parts for ease of maintenance and upgrades. The operation HMI, featuring an advanced touch screen, is convenient for setting parameters and monitoring the production line, making it highly user-friendly.
Experience the Global SPS Advantage
Join the ranks of satisfied customers who trust Global SPS for their amorphous core cutting needs. Our machine’s precision, efficiency, and high productivity make it the perfect solution for transformer manufacturing.
Contact us today to learn more about how our Amorphous Core Cutting Machine can transform your production process and enhance your operational efficiency